Complete drop carton package line
Carton Unpacker
Carton size | L260-535* W260-420*H130-330 |
Speed | Max 12 carton/min(according to the carton size |
Dimension | 1950*1500*1450mm |
Power supply | 220V;50Hz |
Table heigh | Min 600mm; Max 720mm |
Tape width | 45~72mm |
weight | 400kg |
Parameter:
(1).Imported components , electric and pneumatic parts.
(2).Vertical cardboad maganize, add cardboards whenever necessary without stopping the machine .
(3).Manually adjust for different cartons within allowable range , just takes 1~2 minutes.
(4).Reasonable design , vacuum cup suck the cardboard , fold and seal the bottom .
(5).Small space occupation,precision and durable parts provide the gurantee for stable running ,
long life , and high efficiency.
(6). with protection device for cutter installation to avoid being hurt.
(7). Easy operation ,machine can be used individually and combined with the packaging line.
Carton load machine
Character:
（1） Adopt to spray paint steel and lexan® plastic making safe protection cover, accord with CE criterion.
（2） Machine part adopt tp stainless steel, chroming, anti-al making.
（3） Main drive adopt to regulator reductor,limit speed adjust, auto failure adjust function.
（4） Bottle entry conveyor via low corrasion ratio chain board, continue bottle entry, separate tunnel guide.
（5） Used for auto speed adjust production site and full line bottle entry inspection.
（6） Bottle entry bottle fall down, bottle lack inspection, lack carton alarm.
（7） Main electricity cabinet on machine.
（8） Schneider low voltage controlling system
（9） Airtac pnuematic component
TG-ZX15 Carton load machine technical describle
1) Power supply：380V（± 10%max）50Hz 3PH+PE.
2) If not 380V voltage, can supply an auto transformer
3) Controlling voltage: 24V DC. Schneider low pressure controlling system.
4) As IEC 529 criterion, electricity cabinet guard degree IP54
5) Insulation anti-fire cable, paint spray color as DESINA criterion.
6) Total switch: country famous brand.
7) Panel touch screen Ø30mm：Schneider
8) Approach switch:Korea
9) With connector photocell pipe IP76,Dia 18D
10) Relay connector accord with Din50-022-35 criterion.
11) Quick connector accord with Din50-022-35 criterion.
12) Contactor relay adopt to France Schneider TE/ABB
13) Machine cable set multi failure protection and pre-alarm device. All failure alarm details all display on touch screen, indicator need resolve problem and main solution. Main move fracture set electro inspection, machine move failure set system auto revise system, part can adopt to manual manipulation button, system auto inspect and rectify.
Carton load machine technical date:
Total machine size（L/W/H） | 4500/800/2050（mm） |
total power | 2KW |
Main electricity power | AC3-380V/50HZ+G+E |
Max working temperature | -10℃～40℃ |
Assitant power supply | 24VDC |
Compressor air pressure | 0.4～0.6Mpa |
compressor air consumption | 1500L/Min |
Weight | 1000KG |
Power supply/voltage:
Item | indicator |
Voltage | 380V |
phase | three-phase, 5line |
Frequency | 50HZ |
Control voltage | 24V（DC） |
Capacity :
No | Name | quantity | Capacity | Remark |
1 | TG-XB15 Carton loading machine | 1 | ≥15PPH |
|
Inspection indicator
No | Item | indicator | remark |
1 | Production line inspection efficiency | ≥95 %
|
|
2 | Single machine efficiency | ≥99% |
|
Production line main indicator
No | Name | Main indicator |
1 | WD-XB15 carton loading machine | package pecent pass：≥99.5% Carton breakage ratio：≤0.1% |
carton machine main fracture character,character description.
| Fracture name | character describle |
Conveyor part | Conveyor | Via low corrasion hot plastic chain combine, continue entry bottle, divider tunel guide |
inspection | bottle entry bottle fall and lack bottle testing | |
carton load part | bottle separate device | Penumatic bottle divider |
bottle dropping device | pneumatic bottle dropping | |
carton sending system | use induction motor drive the chain box |
carton requirement:
1. Carton size requirement: 250mm≤Lmax≤450mm 200mm≤Wmax≤350mm;
2. Material requirement: as country criterion GB/T 6544-2008
carton loading machine main accessory spare parts
No | Name | Model | quantity | unit | remark |
1 | Usage manual |
| 1 | set |
|
2 | Tool |
| 1 | set |
|
3 | net chain wheel |
| 2 | pcs |
|
4 | Plat net chain | Y100 381 | 1.5 | m |
|
Carton load machine-criterion paint spray
1. Machine frame via 2.5 SAZ degree sand spray treatment, accord with SIS criterion, and via resolution ,remove oil.
2、 Frame: gray can choose
3、 Slide door : yellow ,can choose
4、 Electricity cabinet spray: SUS304.
.Carton load working requirement
Product as steadily speed enter into machine,process conveypr speed can regulate, avoid product over push
At carton exit, package product need carefully timely move, keep package process normal
Carton formal machine -top sealing
Main function: auto separate carton, auto carton form, auto fold carton cover, auto carton sealing ect function.
Main character as follow:
1、pwer supply：220V/50Hz/600W；
2、 Carton open speed：10-15carton/m；
3、 Max carton specification：L410*W275*H230（mm）；
4、 Carton sealing glue size：width 48~60mm ；
5、 Air source：4.6kg~6.5kg，inlet pipe φ10；
6、 Carton saving groove one time at least can put 50 uni-form carton, can timly add carton.
7、 Electricity collocation: Siemens plc controller,tex operation mode, schneider contactor, festo and airtac pneumatic component.
8、 non glue and non carton alarm function
9、 carton open type: vetical formal, exit height 600mm, carton form, then mouth top.
10、 Machine size：L2000*W1995*H1460mm；
11、 Color: white
12、 Carton open direction :right to left direction exit
in addition :
1、 Carton transport roller adopt to SUS304 stainless steel and anti-corrasion nylon making.
2、 Carton transport side board adopt to 3mm sus304 stainless steel.
Whole carton package line flow chart
